STL模型特征信息的自适应分层的研究

模型的分层是3D打印前处理的一个重要环节，针对目前分层算法效率低、不能有效保留模型细微特征的问题，提出了一种新的基于STL模型特征信息的思想。首先提取模型的特征边，对特征边内实体表面采用区域增长算法进行表面分割，然后对分割后的表面判断其类型，最后对于不同的表面类型采用不同的分层求交处理算法。利用VC++6.0平台和OpenGL显示技术，依据模型表面几何特征自适应地变动层厚，减小台阶效应，加快分层效率，同样能很好地保留模型局部特征，且该算法可以根据实际模型的成型方向，实现分层方向的改变，保证成型零件的精度。     

热处理对等离子喷涂铁基非晶合金涂层微观结构和耐腐蚀性能的影响

采用等离子喷涂技术在Q235钢基体上制备Fe48Cr15Mo14C15B6Y2非晶合金涂层,之后对涂层进行200,300,500,600,700℃热处理,研究了热处理对涂层微观结构、耐电化学腐蚀性能和耐均匀腐蚀性能的影响。结果表明:随着热处理温度的升高,涂层的非晶含量降低,孔隙率先减小后增大,经300℃热处理后涂层的孔隙率最低,且低于未热处理涂层的;热处理后涂层中的晶体相主要包括α-Fe,Fe-Cr,Fe63Mo37,Fe3C等;随着热处理温度的升高,涂层的自腐蚀电流密度先减小后增大,经300℃热处理后,自腐蚀电流密度最小,涂层的耐电化学腐蚀性能最好;经过热处理后,涂层在NaCl溶液中浸泡31d后的单位面积质量损失减小,且热处理温度越高,单位面积质量损失越小,涂层的耐均匀腐蚀性能提高。     

电磁场作用下球形磁极辅助研磨弯管内表面研究

弯管弯曲成形后,在弯折处易产生微裂纹、褶皱等表面质量缺陷问题。本文通过采用六自由度机械手拖动电磁场发生装置沿加工轨迹往复运动,电磁场发生装置驱动球形辅助磁极绕管件内壁转动,实现了对弯管内表面的光整加工。在此基础上,通过对弯管轮廓采集及曲线拟合,重新构建了弯管中心线并转换为新的研磨加工轨迹。采用超景深3D电子显微镜和触针式表面粗糙度测量仪对研磨试验前后弯管内表面的形貌和粗糙度进行了对比分析。结果表明,通过重新构建研磨加工轨迹,试验装置有效解决了研磨弯折处的干涉与研磨不均匀等问题。研磨55 min后,表面粗糙度由原始的0.713μm降低到0.194μm,铜合金弯管内表面原始质量缺陷基本去除,表面纹理较为致密均匀。该方法有效避免了未规划研磨轨迹时出现的犁耕等纹理缺陷,提高了弯管的服役可靠性。     

射电望远镜主动面促动器的电磁辐射分析

主动面控制技术是当前大口径、高精度射电望远镜广泛使用的主动补偿技术,其包含的促动器在补偿面形精度的同时也辐射电磁波并影响射电天文观测。文中结合目前研究现状,对极低电磁辐射要求下的促动器进行辐射源分析,重点针对促动器控制板上信号建立数学模型,并选取晶振回路计算,合理设定印制板及器件的参数,通过Ansys 软件进行频域有限元分析,得到控制板晶振回路的辐射结果和规律。用近场测试验证了文中方法的有效性。该研究为促动器控制板的电磁兼容优化设计提供了验证方法,为降低主动面控制系统的电磁辐射奠定了基础。     

磨削表面粗糙度对γ-TiAl合金抗弯强度的影响

为了研究表面加工质量对硬脆性高温合金抗弯性能的影响,对不同磨削表面粗糙度的全片层γ-TiAl(Ti-47.5Al-2.5V-1.0Cr)合金进行了抗弯性能试验,分析了表面粗糙度对其抗弯强度的影响规律。试验结果表明,随着表面粗糙度的增大,全片层γ-TiAl合金的抗弯强度明显降低。结合断裂形貌图分析了全片层γ-TiAl合金组织中裂纹的萌生、扩展及最终发生宏观断裂的方式,全片层γ-TiAl合金裂纹大多起裂于因加工纹理引起的应力集中区域附近的片层间,并优先在层间扩展,最终的断裂形式多为穿层的脆性瞬断。     

表面形态对铝合金表面注射结合性能的影响

通过对铝合金表面进行阳极氧化和偶联剂处理，提出了一种注塑工艺直接成形铝合金聚酰胺复合构件的方法。利用激光共焦扫描显微镜和傅里叶红外(FTIR)光谱仪对经处理过的铝合金表面结构和成分进行了分析，结果表明：铝合金表面粗糙度和偶联剂固化时形成的Si-O-Al、C-N等化学键对界面结合力有重要影响。讨论了阳极氧化工艺参数和偶联剂固化条件对铝合金表面形貌、成分和注塑复合构件力学性能的影响规律，借助扫描电子显微镜(SEM)分析了复合构件拉伸剪切的破坏机理。     

Use of nets treated with food-grade coatings on dry-cured ham to control Tyrophagus putrescentiae infestations without impacting sensory properties

Dry-cured hams may become infested with the ham mite Tyrophagus putrescentiae during aging. Food-grade coatings have been developed to control mite infestations as a potential alternative to replace methyl bromide, but dipping or spraying these coatings requires additional labor and processing steps. Nets composed of polyester, a polyester/cotton blend and cotton were infused with coatings that consisted of propylene glycol, and either propylene glycol alginate and carrageenan or xanthan gum. Results indicated that the polyester/cotton blend and cotton nets that contained propylene glycol were effective at controlling mite infestations in assays with ham cubes covered in nets. The polyester nets slowed mite growth but were not effective at controlling mite reproduction due to low absorbance of the coatings. Polyester/cotton blend nets treated with coatings on whole hams were not different from control hams with respect to flavor, texture and moistness. Mite infestation tests on whole hams indicated that coated nets with greater stitch densities were effective at controlling mite growth. Future research will include the optimization of coating formulations and scaled-up testing in dry-cured ham plants.     

钢板表面花斑缺陷的分析与控制

针对山东钢铁集团莱芜分公司生产的中厚板表面存在的"花斑"缺陷,分析了其成因,通过优化加热工艺、控制加热炉内氧化气氛、降低钢中Si含量、规范除鳞使用等一系列措施,有效提升了钢板的表面质量,存在"花斑"问题钢板的比例由攻关前17%降低为3%。     

Broadband bowtie belt nanoantennas

In this article, we study a linear array of bowtie nanoantennas placed between two metallic strips that can work from 800 to 1420 nm (600 nm linewidth), with an electric field enhancement factor close to 20. We study the dynamical change of the position of the electric field enhancement amongst different elements in the array and, at the same time, the effects of dispersion on the scalability of the array elements. A systematic analysis and methodology to produce an array that can operate over a large bandwidth whilst maintaining the electric field enhancement without significant variation is provided.     

Modeling and surface texturing on surface roughness in machining LaPO4–Y2O3 composite

In this work, lanthanum phosphate with a 20% yttria (LaPO₄/Y₂O₃) composite prepared by an Aqueous Sol–Gel process is machined using an Abrasive Water Jet Machine (AWJM). The machinability of this composite is studied by varying the input parameters namely Jet Pressure (JP), Stand-Off Distance (SOD), and Traverse Speed (TS) on Surface finish. Garnet of 80 mesh size is used as an abrasive with a flow rate of 85?g/min. The microstructural characterization study reveals the presence of new element YPO₄. This element enhances the machinability and reduced porosity in the composite. Microscopy examinations on the machined surface reveals that partial overlapping at low JP, poor surface finish at high JP and SOD, forged deficiency at maximum SOD and TS. The minimum levels of all input parameters are influenced to obtain acceptable Ra. Atomic Force Microscopy (AFM) on the kerf surface shows micro wear track and peaks. The Multiple Regression Analysis (MRA) is developed for Ra to check the adequacy. From the Analysis of Variance (ANOVA), SOD has a significant effect on Ra with a contribution of 53%. The influence of JP and TS on Ra is found to be 31% and 15%, respectively.